STEP 1 / 6ELECTRONICS

Low-Cost LPG Leakage Detector

The circuit for an LPG leakage detector is easily accessible on the market; nevertheless, it is rather pricey and is often based on a microcontroller (MCU). This article will provide you…

Circuit Atlas themed schematic for Low-Cost LPG Leakage Detector
PROJECT#106
TRACKElectronics
PARTS09
STAGES06
STEP 1 / 6 · Overview

Know the mission before touching a wire.

Understand what you are making, prepare the right tools, and make the workbench safe.

01

Project details

Low-Cost LPG Leakage Detector is a electronics project. The circuit for an LPG leakage detector is easily accessible on the market; nevertheless, it is rather pricey and is often based on a microcontroller (MCU). This article will provide you…

Source pages
204-206
Named parts
9
Build goal
Working, tested prototype
02

Tools you need

  • Digital multimeter
  • Wire stripper and side cutters
  • Soldering iron with a fine tip
  • Current-limited bench supply

Use eye protection, good lighting, and a clean insulated surface throughout the build.

03

Safety precautions

  • Disconnect every power source before changing a connection.
  • Check component polarity, pinout, and supply voltage twice.
  • Use a current limit for the first power-up.
  • This project may involve hazardous voltage. Work only with qualified supervision and proper isolation.
Ready to continue?
STEP 2 / 6 · Parts library

Gather, identify, and understand every part.

Use the standardized inventory, then open What's this? to learn each part's role, advantages, limitations, handling, and specifications.

NAMED PROJECT INVENTORY9 PART LINES
PARTTYPEQTYREADY
PBuzzerPART1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for Low-Cost LPG Leakage DetectorPART LEARNING VIEW

Buzzer

An output component turns an electrical control signal into light, sound, motion, switching, or displayed information.

What it does here

It presents the circuit result or acts on the physical world.

Buy / compare this part

Advantages

  • Makes system state visible
  • Can be tested separately
  • Supports clear troubleshooting

Limitations

  • Loads may exceed controller current
  • Polarity or driver direction can matter
  • Inductive loads create voltage spikes

Handling

  • Use the documented driver stage
  • Check polarity and load current
  • Add flyback protection for inductive loads

Specifications to verify

  • Use the exact model, value, package, and rating listed for Buzzer; similar-looking parts are not always interchangeable.
  • Confirm voltage, current, polarity, interface, driver requirements, and duty cycle.
PTransformerPOWER1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for Low-Cost LPG Leakage DetectorPOWER LEARNING VIEW

Transformer

A power component supplies, converts, stores, or regulates energy for the project.

What it does here

It must provide the documented voltage, polarity, isolation, and sufficient current safely.

Buy / compare this part

Advantages

  • Stable power improves reliability
  • Current limiting protects first tests
  • Regulation reduces resets and noise

Limitations

  • Wrong polarity can cause immediate damage
  • Underrated parts overheat
  • Mains circuits require qualified supervision

Handling

  • Measure output before connection
  • Use a fuse or current limit
  • Insulate exposed conductors

Specifications to verify

  • Use the exact model, value, package, and rating listed for Transformer; similar-looking parts are not always interchangeable.
  • Confirm input/output voltage, current, polarity, connector, isolation, and thermal rating.
P1N4007PASSIVE1
What's this?Image, role, pros, cons, handling & specifications
1N4007 rectifier diodePASSIVE LEARNING VIEW

1N4007

A passive component sets current, voltage, timing, filtering, or signal behaviour without adding gain.

What it does here

Its exact value and tolerance determine how the surrounding stage behaves.

Buy / compare this part

Advantages

  • Simple and dependable
  • Low cost
  • Easy to measure before installation

Limitations

  • A wrong value can stop or damage the circuit
  • Ratings must not be exceeded
  • Polarized parts require correct orientation

Handling

  • Measure unclear values
  • Observe capacitor polarity
  • Avoid overheating leads while soldering

Specifications to verify

  • Use the exact model, value, package, and rating listed for 1N4007; similar-looking parts are not always interchangeable.
  • Confirm value, tolerance, power or voltage rating, polarity, and package size.
SLM393SEMICONDUCTOR1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for Low-Cost LPG Leakage DetectorSEMICONDUCTOR LEARNING VIEW

LM393

A semiconductor stage performs switching, amplification, regulation, rectification, or logic.

What it does here

It controls current or signal flow at a defined point in the circuit.

Buy / compare this part

Advantages

  • Fast and efficient
  • Compact
  • Can control larger loads from smaller signals

Limitations

  • Pin order varies
  • Sensitive to overvoltage and reverse polarity
  • May need cooling or bias components

Handling

  • Verify the datasheet pinout
  • Avoid static and soldering heat
  • Check notch, stripe, or flat-face orientation

Specifications to verify

  • Use the exact model, value, package, and rating listed for LM393; similar-looking parts are not always interchangeable.
  • Confirm pinout, maximum voltage/current, dissipation, gain or forward voltage, and package.
PTIP122PART1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for Low-Cost LPG Leakage DetectorPART LEARNING VIEW

TIP122

A named project component whose exact role is defined by the source circuit and build guide.

What it does here

It performs a documented electrical, control, interface, or construction function in this project.

Buy / compare this part

Advantages

  • Selected for this project
  • Can be checked independently
  • Supports modular troubleshooting

Limitations

  • Substitutes may differ
  • Generic names can hide variants
  • Pinouts and ratings vary

Handling

  • Compare the received part with the source
  • Keep it labelled
  • Do not force connectors or adjusters

Specifications to verify

  • Use the exact model, value, package, and rating listed for TIP122; similar-looking parts are not always interchangeable.
  • Confirm dimensions, ratings, connection method, polarity, and environmental limits.
PNEARBYPART1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for Low-Cost LPG Leakage DetectorPART LEARNING VIEW

NEARBY

A named project component whose exact role is defined by the source circuit and build guide.

What it does here

It performs a documented electrical, control, interface, or construction function in this project.

Buy / compare this part

Advantages

  • Selected for this project
  • Can be checked independently
  • Supports modular troubleshooting

Limitations

  • Substitutes may differ
  • Generic names can hide variants
  • Pinouts and ratings vary

Handling

  • Compare the received part with the source
  • Keep it labelled
  • Do not force connectors or adjusters

Specifications to verify

  • Use the exact model, value, package, and rating listed for NEARBY; similar-looking parts are not always interchangeable.
  • Confirm dimensions, ratings, connection method, polarity, and environmental limits.
P7805 - integrated circuitPOWER1
What's this?Image, role, pros, cons, handling & specifications
7805 voltage regulatorPOWER LEARNING VIEW

7805 - integrated circuit

A power component supplies, converts, stores, or regulates energy for the project.

What it does here

It must provide the documented voltage, polarity, isolation, and sufficient current safely.

Buy / compare this part

Advantages

  • Stable power improves reliability
  • Current limiting protects first tests
  • Regulation reduces resets and noise

Limitations

  • Wrong polarity can cause immediate damage
  • Underrated parts overheat
  • Mains circuits require qualified supervision

Handling

  • Measure output before connection
  • Use a fuse or current limit
  • Insulate exposed conductors

Specifications to verify

  • Use the exact model, value, package, and rating listed for 7805 - integrated circuit; similar-looking parts are not always interchangeable.
  • Confirm input/output voltage, current, polarity, connector, isolation, and thermal rating.
ST1, T2 - transistor stages identified in the circuitSEMICONDUCTOR1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for Low-Cost LPG Leakage DetectorSEMICONDUCTOR LEARNING VIEW

T1, T2 - transistor stages identified in the circuit

A semiconductor stage performs switching, amplification, regulation, rectification, or logic.

What it does here

It controls current or signal flow at a defined point in the circuit.

Buy / compare this part

Advantages

  • Fast and efficient
  • Compact
  • Can control larger loads from smaller signals

Limitations

  • Pin order varies
  • Sensitive to overvoltage and reverse polarity
  • May need cooling or bias components

Handling

  • Verify the datasheet pinout
  • Avoid static and soldering heat
  • Check notch, stripe, or flat-face orientation

Specifications to verify

  • Use the exact model, value, package, and rating listed for T1, T2 - transistor stages identified in the circuit; similar-looking parts are not always interchangeable.
  • Confirm pinout, maximum voltage/current, dissipation, gain or forward voltage, and package.
PVR1 - preset potentiometer identified in the circuitPART1
What's this?Image, role, pros, cons, handling & specifications
10kΩ preset potentiometerPART LEARNING VIEW

VR1 - preset potentiometer identified in the circuit

A named project component whose exact role is defined by the source circuit and build guide.

What it does here

It performs a documented electrical, control, interface, or construction function in this project.

Buy / compare this part

Advantages

  • Selected for this project
  • Can be checked independently
  • Supports modular troubleshooting

Limitations

  • Substitutes may differ
  • Generic names can hide variants
  • Pinouts and ratings vary

Handling

  • Compare the received part with the source
  • Keep it labelled
  • Do not force connectors or adjusters

Specifications to verify

  • Use the exact model, value, package, and rating listed for VR1 - preset potentiometer identified in the circuit; similar-looking parts are not always interchangeable.
  • Confirm dimensions, ratings, connection method, polarity, and environmental limits.
Ready to continue?
STEP 4 / 6 · Source code

Confirm the hardware-only control path.

This project does not include firmware in the source. The circuit itself provides the required behaviour.

01

How to connect

  1. Match every controller label to the circuit view and source pin map.
  2. Join grounds before signal wires when separate low-voltage supplies are used.
  3. Keep motors, relays, pumps, and other loads on a suitable driver and external supply.

Common mistakes

Reversed VCC/GND, board-label versus GPIO-number confusion, missing common ground, and charge-only USB cables.

Troubleshoot

Disconnect loads, continuity-test one path at a time, then test with a current limit.

02

Software preparation

No IDE, board package, library, or firmware upload is required for this project.

If you add a programmable controller as an extension, document its pin map separately.

03

How to upload code

The original design is implemented entirely in hardware, so proceed after verifying the circuit and supply.

Ready to continue?
STEP 5 / 6 · Build

Assemble, deploy, test, and troubleshoot.

Use the complete source notes in build order, then pass the final checks before calling the project finished.

ASSEMBLY

Build in functional stages

  • Power and regulation
  • Controller or processing stage
  • Inputs and sensors
  • Outputs and loads
  • Enclosure and strain relief
TEST

Power up safely

  • Inspect unpowered continuity first
  • Apply the lowest safe current limit
  • Measure supply rails before signals
  • Add one load at a time
  • Record expected and actual results
TROUBLESHOOT

Work from simple to complex

  • Confirm power, ground, polarity, and orientation
  • Compare each pin with the source
  • Test inputs separately from outputs
  • Replace only one variable at a time
  • Power off before every correction
PROJECT-SPECIFIC BUILD NOTES

Follow the documented instructions.

These notes come from this project's source and remain in their original order.

01

Project overview

Project build note

The circuit for an LPG leakage detector is easily accessible on the market; nevertheless, it is rather pricey and is often based on a microcontroller (MCU). This article will provide you with a simple, low-cost, and straightforward circuit for an LPG detector that you may build. The primary purpose of the circuit is to identify any location where there is an LPG leak. It is constructed of a step-down transformer known as X1, two rectifier diodes known as 1N4007 (D1 and D2), a 1000F capacitor known as C1, a dual comparator known as LM393 (IC2), a darlington transistor known as TIP122 (T2), a 12V high-gain siren/buzzer known as PZ1, and a few additional components. In order to maintain a constant 5V DC output, which is delivered to the circuit, the mains supply is stepped down by transformer X1, rectified by a full-wave rectifier consisting of diodes D1 and D2, filtered by capacitor C1, and then fed to regulator 7805 (IC1). The dual comparator IC LM393 is the most important component of the circuit (IC2). It is utilized for the purpose of comparing two distinct voltages, specifically the reference voltage and the output voltage of the MQ-6 gas sensor. The potmeter VR1 is used to establish the reference voltage at the non-inverting pin 3 of IC2 in order to modify the voltage levels according to the sensitivity requirements. The output voltage from the LPG sensor (MQ-6) is connected to the inverting pin 2 of IC2. In the event when the reference voltage at pin 3 of IC2 is lower than the sensor voltage at pin 2 of IC2, the output will drop, indicating that there is no LPG leakage. As long as there is a low output, T1 will remain turned off, and there will be no passage of current through

the buzzer. As a result, the buzzer will not sound and will remain in silence mode. In the event that the reference voltage is higher than the sensor voltage, the output will go high, which indicates that there is a loss of LPG. The high output activates transistor T1, and a loud buzzer begins to sound in order to draw the attention of those who are nearby. This circuit, which combines low-cost components and an interactive manner to alter different sensitivity levels based on client needs with the use of a potmeter called VR1, makes it very simple to locate gas leakages. The low-cost components used in this circuit include: After the circuit has been assembled on a PCB, it should be encased in a box that has a hole in it so that the gas may enter. Within a distance of one meter, position the unit so that it is adjacent to the LPG cylinder or the gas burner. Adjusting the sensitivity of the sensor can be done by adjusting the setting VR1. Before utilizing the circuit, you need to make sure the voltages are where they should be according to the test points table. Now, spray the gas from the bottle toward the MQ-6 gas sensor (as illustrated on the left side of the author's prototype), and measure the voltage at TP3; it should be high. If you do not have a gas bottle with gas in it, you can position the LPG leakage detector close to the gas stove burner and turn it on for a few seconds without it igniting. This will detect any leaks. After that, flip the switch to turn off the burner, then adjust VR1 until the buzzer sounds.

Ready to continue?
PROJECT ACHIEVED

You built Low-Cost LPG Leakage Detector.

You followed the full workflow from understanding the mission to testing the finished project. That is a real engineering achievement - well done.

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