STEP 1 / 6ELECTRONICS

Solar Tracking System

In most cases, solar panels are fixed in place and do not move in response to the movement of the sun. A solar tracker system is presented here. This system follows the path of the sun as…

Circuit Atlas themed schematic for Solar Tracking System
PROJECT#189
TRACKElectronics
PARTS04
STAGES06
STEP 1 / 6 · Overview

Know the mission before touching a wire.

Understand what you are making, prepare the right tools, and make the workbench safe.

01

Project details

Solar Tracking System is a electronics project. In most cases, solar panels are fixed in place and do not move in response to the movement of the sun. A solar tracker system is presented here. This system follows the path of the sun as…

Source pages
361-363
Named parts
4
Build goal
Working, tested prototype
02

Tools you need

  • Digital multimeter
  • Wire stripper and side cutters
  • Soldering iron with a fine tip
  • Current-limited bench supply

Use eye protection, good lighting, and a clean insulated surface throughout the build.

03

Safety precautions

  • Disconnect every power source before changing a connection.
  • Check component polarity, pinout, and supply voltage twice.
  • Use a current limit for the first power-up.
  • Keep liquids, loose metal, and uninsulated wires away from the bench.
Ready to continue?
STEP 2 / 6 · Parts library

Gather, identify, and understand every part.

Use the standardized inventory, then open What's this? to learn each part's role, advantages, limitations, handling, and specifications.

NAMED PROJECT INVENTORY4 PART LINES
PARTTYPEQTYREADY
PMAXIMUMPART1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for Solar Tracking SystemPART LEARNING VIEW

MAXIMUM

A named project component whose exact role is defined by the source circuit and build guide.

What it does here

It performs a documented electrical, control, interface, or construction function in this project.

Buy / compare this part

Advantages

  • Selected for this project
  • Can be checked independently
  • Supports modular troubleshooting

Limitations

  • Substitutes may differ
  • Generic names can hide variants
  • Pinouts and ratings vary

Handling

  • Compare the received part with the source
  • Keep it labelled
  • Do not force connectors or adjusters

Specifications to verify

  • Use the exact model, value, package, and rating listed for MAXIMUM; similar-looking parts are not always interchangeable.
  • Confirm dimensions, ratings, connection method, polarity, and environmental limits.
SLM339SEMICONDUCTOR1
What's this?Image, role, pros, cons, handling & specifications
LM339 quad voltage comparatorSEMICONDUCTOR LEARNING VIEW

LM339

A semiconductor stage performs switching, amplification, regulation, rectification, or logic.

What it does here

It controls current or signal flow at a defined point in the circuit.

Buy / compare this part

Advantages

  • Fast and efficient
  • Compact
  • Can control larger loads from smaller signals

Limitations

  • Pin order varies
  • Sensitive to overvoltage and reverse polarity
  • May need cooling or bias components

Handling

  • Verify the datasheet pinout
  • Avoid static and soldering heat
  • Check notch, stripe, or flat-face orientation

Specifications to verify

  • Use the exact model, value, package, and rating listed for LM339; similar-looking parts are not always interchangeable.
  • Confirm pinout, maximum voltage/current, dissipation, gain or forward voltage, and package.
SL293D - specified partSEMICONDUCTOR1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for Solar Tracking SystemSEMICONDUCTOR LEARNING VIEW

L293D - specified part

A semiconductor stage performs switching, amplification, regulation, rectification, or logic.

What it does here

It controls current or signal flow at a defined point in the circuit.

Buy / compare this part

Advantages

  • Fast and efficient
  • Compact
  • Can control larger loads from smaller signals

Limitations

  • Pin order varies
  • Sensitive to overvoltage and reverse polarity
  • May need cooling or bias components

Handling

  • Verify the datasheet pinout
  • Avoid static and soldering heat
  • Check notch, stripe, or flat-face orientation

Specifications to verify

  • Use the exact model, value, package, and rating listed for L293D - specified part; similar-looking parts are not always interchangeable.
  • Confirm pinout, maximum voltage/current, dissipation, gain or forward voltage, and package.
PVR1, VR2 - preset potentiometers identified in the circuitPART1
What's this?Image, role, pros, cons, handling & specifications
10kΩ preset potentiometerPART LEARNING VIEW

VR1, VR2 - preset potentiometers identified in the circuit

A named project component whose exact role is defined by the source circuit and build guide.

What it does here

It performs a documented electrical, control, interface, or construction function in this project.

Buy / compare this part

Advantages

  • Selected for this project
  • Can be checked independently
  • Supports modular troubleshooting

Limitations

  • Substitutes may differ
  • Generic names can hide variants
  • Pinouts and ratings vary

Handling

  • Compare the received part with the source
  • Keep it labelled
  • Do not force connectors or adjusters

Specifications to verify

  • Use the exact model, value, package, and rating listed for VR1, VR2 - preset potentiometers identified in the circuit; similar-looking parts are not always interchangeable.
  • Confirm dimensions, ratings, connection method, polarity, and environmental limits.
Ready to continue?
STEP 4 / 6 · Source code

Confirm the hardware-only control path.

This project does not include firmware in the source. The circuit itself provides the required behaviour.

01

How to connect

  1. Match every controller label to the circuit view and source pin map.
  2. Join grounds before signal wires when separate low-voltage supplies are used.
  3. Keep motors, relays, pumps, and other loads on a suitable driver and external supply.

Common mistakes

Reversed VCC/GND, board-label versus GPIO-number confusion, missing common ground, and charge-only USB cables.

Troubleshoot

Disconnect loads, continuity-test one path at a time, then test with a current limit.

02

Software preparation

No IDE, board package, library, or firmware upload is required for this project.

If you add a programmable controller as an extension, document its pin map separately.

03

How to upload code

The original design is implemented entirely in hardware, so proceed after verifying the circuit and supply.

Ready to continue?
STEP 5 / 6 · Build

Assemble, deploy, test, and troubleshoot.

Use the complete source notes in build order, then pass the final checks before calling the project finished.

ASSEMBLY

Build in functional stages

  • Power and regulation
  • Controller or processing stage
  • Inputs and sensors
  • Outputs and loads
  • Enclosure and strain relief
TEST

Power up safely

  • Inspect unpowered continuity first
  • Apply the lowest safe current limit
  • Measure supply rails before signals
  • Add one load at a time
  • Record expected and actual results
TROUBLESHOOT

Work from simple to complex

  • Confirm power, ground, polarity, and orientation
  • Compare each pin with the source
  • Test inputs separately from outputs
  • Replace only one variable at a time
  • Power off before every correction
PROJECT-SPECIFIC BUILD NOTES

Follow the documented instructions.

These notes come from this project's source and remain in their original order.

01

Project overview

Project build note

In most cases, solar panels are fixed in place and do not move in response to the movement of the sun. A solar tracker system is presented here. This system follows the path of the sun as it travels across the sky and works to keep the solar panel perpendicular to the path of the sun's rays. This ensures that the solar panel receives the maximum amount of sunlight possible throughout the course of the day.

The solar tracker begins its pursuit of the sun at the crack of dawn, continues throughout the day until dusk, and then begins once more at the crack of dawn the next day. The schematic for the solar tracking system can be found in Figure 1. Comparator integrated circuit LM339, H-bridge motor driver integrated circuit L293D (IC2), and a

few discrete components make up the sun tracker. Light-dependent resistors LDR1 through LDR4 are utilized here as sensors for the purpose of determining where the panel is located in relation to the sun. These send a signal to the motor driver IC2 that tells it to move the solar panel so that it is towards the sun. Comparators A1 and A2 are connected to the light intensity detecting resistors LDR1 and LDR2, which are attached to the edges of the solar panel along the X axis. To ensure that the motor M1 is stopped when the sun's rays are parallel to the solar panel, the presets VR1 and VR2 have been programmed to produce a low comparator output at pins 2 and 1, respectively, of comparators A1 and A2, respectively. Comparators A1 and A2 receive a high input when pins 4 and 7 on their respective circuits receive a high value because LDR2 has a lower resistance after it has been exposed to more light than its counterpart, LDR1. As a consequence of this, the output pin 1 of comparator A2 turns high, which causes motor M1 to revolve in a specific direction (let's say counter-clockwise), which in turn rotates the solar panel. Comparators A1 and A2 will get a low input when LDR1 has a lower resistance than LDR2 because LDR1 has been exposed to a greater amount of light. This will occur at pins 4 and 7, respectively. The output pin 2 of the comparator A1 is now high because the voltage that is present at pin 5 is greater than the voltage that is present at pin 4. As a consequence of this, motor M1 begins to revolve in the other direction (let's assume clockwise), which in turn causes the solar panel to turn. In a similar manner, LDR3 and LDR4 follow the path of the sun along the Y axis. The setup that has been suggested for the solar tracking system may be seen in Fig. 2.

Ready to continue?
PROJECT ACHIEVED

You built Solar Tracking System.

You followed the full workflow from understanding the mission to testing the finished project. That is a real engineering achievement - well done.

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