STEP 1 / 6ELECTRONICS

Keep Away Ni-Cd from Memory effect

Due to partial discharge, Ni-Cd batteries have a memory effect that is not good. The solution is to fully drain the battery before charging it again. Fig. 1: Circuit to keep Ni-Cd away fr…

the secondary. Figure 2 shows more about the size of the bobbin.
PROJECT#245
TRACKElectronics
PARTS03
STAGES06
STEP 1 / 6 · Overview

Know the mission before touching a wire.

Understand what you are making, prepare the right tools, and make the workbench safe.

01

Project details

Keep Away Ni-Cd from Memory effect is a electronics project. Due to partial discharge, Ni-Cd batteries have a memory effect that is not good. The solution is to fully drain the battery before charging it again. Fig. 1: Circuit to keep Ni-Cd away fr…

Source pages
462-464
Named parts
3
Build goal
Working, tested prototype
02

Tools you need

  • Digital multimeter
  • Wire stripper and side cutters
  • Soldering iron with a fine tip
  • Current-limited bench supply

Use eye protection, good lighting, and a clean insulated surface throughout the build.

03

Safety precautions

  • Disconnect every power source before changing a connection.
  • Check component polarity, pinout, and supply voltage twice.
  • Use a current limit for the first power-up.
  • Keep liquids, loose metal, and uninsulated wires away from the bench.
Ready to continue?
STEP 2 / 6 · Parts library

Gather, identify, and understand every part.

Use the standardized inventory, then open What's this? to learn each part's role, advantages, limitations, handling, and specifications.

NAMED PROJECT INVENTORY3 PART LINES
PARTTYPEQTYREADY
PCD-AWAYPART1
What's this?Image, role, pros, cons, handling & specifications
the secondary. Figure 2 shows more about the size of the bobbin.PART LEARNING VIEW

CD-AWAY

A named project component whose exact role is defined by the source circuit and build guide.

What it does here

It performs a documented electrical, control, interface, or construction function in this project.

Buy / compare this part

Advantages

  • Selected for this project
  • Can be checked independently
  • Supports modular troubleshooting

Limitations

  • Substitutes may differ
  • Generic names can hide variants
  • Pinouts and ratings vary

Handling

  • Compare the received part with the source
  • Keep it labelled
  • Do not force connectors or adjusters

Specifications to verify

  • Use the exact model, value, package, and rating listed for CD-AWAY; similar-looking parts are not always interchangeable.
  • Confirm dimensions, ratings, connection method, polarity, and environmental limits.
ST1 - transistor stage identified in the circuitSEMICONDUCTOR1
What's this?Image, role, pros, cons, handling & specifications
the secondary. Figure 2 shows more about the size of the bobbin.SEMICONDUCTOR LEARNING VIEW

T1 - transistor stage identified in the circuit

A semiconductor stage performs switching, amplification, regulation, rectification, or logic.

What it does here

It controls current or signal flow at a defined point in the circuit.

Buy / compare this part

Advantages

  • Fast and efficient
  • Compact
  • Can control larger loads from smaller signals

Limitations

  • Pin order varies
  • Sensitive to overvoltage and reverse polarity
  • May need cooling or bias components

Handling

  • Verify the datasheet pinout
  • Avoid static and soldering heat
  • Check notch, stripe, or flat-face orientation

Specifications to verify

  • Use the exact model, value, package, and rating listed for T1 - transistor stage identified in the circuit; similar-looking parts are not always interchangeable.
  • Confirm pinout, maximum voltage/current, dissipation, gain or forward voltage, and package.
PLED1 - indicator LED identified in the circuitPART1
What's this?Image, role, pros, cons, handling & specifications
the secondary. Figure 2 shows more about the size of the bobbin.PART LEARNING VIEW

LED1 - indicator LED identified in the circuit

An output component turns an electrical control signal into light, sound, motion, switching, or displayed information.

What it does here

It presents the circuit result or acts on the physical world.

Buy / compare this part

Advantages

  • Makes system state visible
  • Can be tested separately
  • Supports clear troubleshooting

Limitations

  • Loads may exceed controller current
  • Polarity or driver direction can matter
  • Inductive loads create voltage spikes

Handling

  • Use the documented driver stage
  • Check polarity and load current
  • Add flyback protection for inductive loads

Specifications to verify

  • Use the exact model, value, package, and rating listed for LED1 - indicator LED identified in the circuit; similar-looking parts are not always interchangeable.
  • Confirm voltage, current, polarity, interface, driver requirements, and duty cycle.
Ready to continue?
STEP 4 / 6 · Source code

Confirm the hardware-only control path.

This project does not include firmware in the source. The circuit itself provides the required behaviour.

01

How to connect

  1. Match every controller label to the circuit view and source pin map.
  2. Join grounds before signal wires when separate low-voltage supplies are used.
  3. Keep motors, relays, pumps, and other loads on a suitable driver and external supply.

Common mistakes

Reversed VCC/GND, board-label versus GPIO-number confusion, missing common ground, and charge-only USB cables.

Troubleshoot

Disconnect loads, continuity-test one path at a time, then test with a current limit.

02

Software preparation

No IDE, board package, library, or firmware upload is required for this project.

If you add a programmable controller as an extension, document its pin map separately.

03

How to upload code

The original design is implemented entirely in hardware, so proceed after verifying the circuit and supply.

Ready to continue?
STEP 5 / 6 · Build

Assemble, deploy, test, and troubleshoot.

Use the complete source notes in build order, then pass the final checks before calling the project finished.

ASSEMBLY

Build in functional stages

  • Power and regulation
  • Controller or processing stage
  • Inputs and sensors
  • Outputs and loads
  • Enclosure and strain relief
TEST

Power up safely

  • Inspect unpowered continuity first
  • Apply the lowest safe current limit
  • Measure supply rails before signals
  • Add one load at a time
  • Record expected and actual results
TROUBLESHOOT

Work from simple to complex

  • Confirm power, ground, polarity, and orientation
  • Compare each pin with the source
  • Test inputs separately from outputs
  • Replace only one variable at a time
  • Power off before every correction
PROJECT-SPECIFIC BUILD NOTES

Follow the documented instructions.

These notes come from this project's source and remain in their original order.

01

Project overview

Project build note

Due to partial discharge, Ni-Cd batteries have a memory effect that is not good. The solution is to fully drain the battery before charging it again.

Fig. 1: Circuit to keep Ni-Cd away from memory effect A simple resistor will do a good job of discharging the cell, but if the cell discharges past a certain voltage, the polarity of the cell could change. Here is a simple circuit that discharges the cell to a level of 600 mV. This makes sure that the cell is correctly discharged without the risk of polarity reversal. The current going through the battery is not always the same. This gives the battery a chance to recharge during the breaks, which makes it last longer. As shown in Fig. 1, the circuit is a simple flyback oscillator with a frequency in the kHz range that depends on how X1 is wound. Wrap 30 turns of 36SWG wire around a bobbin core for the primary and 15 turns for the secondary. Figure 2 shows more about the size of the bobbin. It's easy to work. When the circuit is turned on, current flows through inductor X1 and through transistor T1. When the switch is off, the LED1 lets out the energy stored in the inductor. Once the end-of-cell-discharge voltage is reached, the LED stops glowing because the voltage at the base drops below the forward conduction voltage (0.6V) of the transistor.

Fig. 2: Winding details If you think a cell has the memory effect, you should empty it and then charge it a few times in a row. This will bring the cell back to its full size. Connect a few LEDs in parallel to up the load and speed up the discharge.

Ready to continue?
PROJECT ACHIEVED

You built Keep Away Ni-Cd from Memory effect.

You followed the full workflow from understanding the mission to testing the finished project. That is a real engineering achievement - well done.

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