STEP 1 / 6ELECTRONICS

Capacitance-Multiplier Power Supply

High-quality audio amplifiers need a power supply that is very efficient and has almost no ripple, hum, or buzz. Normal bridge-type power supplies have a problem in that when the load is…

Capacitance-Multiplier Power Supply - source illustration from page 538
PROJECT#281
TRACKElectronics
PARTS03
STAGES06
STEP 1 / 6 · Overview

Know the mission before touching a wire.

Understand what you are making, prepare the right tools, and make the workbench safe.

01

Project details

Capacitance-Multiplier Power Supply is a electronics project. High-quality audio amplifiers need a power supply that is very efficient and has almost no ripple, hum, or buzz. Normal bridge-type power supplies have a problem in that when the load is…

Source pages
537-539
Named parts
3
Build goal
Working, tested prototype
02

Tools you need

  • Digital multimeter
  • Wire stripper and side cutters
  • Soldering iron with a fine tip
  • Current-limited bench supply

Use eye protection, good lighting, and a clean insulated surface throughout the build.

03

Safety precautions

  • Disconnect every power source before changing a connection.
  • Check component polarity, pinout, and supply voltage twice.
  • Use a current limit for the first power-up.
  • This project may involve hazardous voltage. Work only with qualified supervision and proper isolation.
Ready to continue?
STEP 2 / 6 · Parts library

Gather, identify, and understand every part.

Use the standardized inventory, then open What's this? to learn each part's role, advantages, limitations, handling, and specifications.

NAMED PROJECT INVENTORY3 PART LINES
PARTTYPEQTYREADY
PPower supplyPOWER1
What's this?Image, role, pros, cons, handling & specifications
Capacitance-Multiplier Power Supply - source illustration from page 538POWER LEARNING VIEW

Power supply

A power component supplies, converts, stores, or regulates energy for the project.

What it does here

It must provide the documented voltage, polarity, isolation, and sufficient current safely.

Buy / compare this part

Advantages

  • Stable power improves reliability
  • Current limiting protects first tests
  • Regulation reduces resets and noise

Limitations

  • Wrong polarity can cause immediate damage
  • Underrated parts overheat
  • Mains circuits require qualified supervision

Handling

  • Measure output before connection
  • Use a fuse or current limit
  • Insulate exposed conductors

Specifications to verify

  • Use the exact model, value, package, and rating listed for Power supply; similar-looking parts are not always interchangeable.
  • Confirm input/output voltage, current, polarity, connector, isolation, and thermal rating.
PTransformerPOWER1
What's this?Image, role, pros, cons, handling & specifications
Capacitance-Multiplier Power Supply - source illustration from page 538POWER LEARNING VIEW

Transformer

A power component supplies, converts, stores, or regulates energy for the project.

What it does here

It must provide the documented voltage, polarity, isolation, and sufficient current safely.

Buy / compare this part

Advantages

  • Stable power improves reliability
  • Current limiting protects first tests
  • Regulation reduces resets and noise

Limitations

  • Wrong polarity can cause immediate damage
  • Underrated parts overheat
  • Mains circuits require qualified supervision

Handling

  • Measure output before connection
  • Use a fuse or current limit
  • Insulate exposed conductors

Specifications to verify

  • Use the exact model, value, package, and rating listed for Transformer; similar-looking parts are not always interchangeable.
  • Confirm input/output voltage, current, polarity, connector, isolation, and thermal rating.
ST1, T2, T3, T4 - transistor stages identified in the circuitSEMICONDUCTOR1
What's this?Image, role, pros, cons, handling & specifications
Capacitance-Multiplier Power Supply - source illustration from page 538SEMICONDUCTOR LEARNING VIEW

T1, T2, T3, T4 - transistor stages identified in the circuit

A semiconductor stage performs switching, amplification, regulation, rectification, or logic.

What it does here

It controls current or signal flow at a defined point in the circuit.

Buy / compare this part

Advantages

  • Fast and efficient
  • Compact
  • Can control larger loads from smaller signals

Limitations

  • Pin order varies
  • Sensitive to overvoltage and reverse polarity
  • May need cooling or bias components

Handling

  • Verify the datasheet pinout
  • Avoid static and soldering heat
  • Check notch, stripe, or flat-face orientation

Specifications to verify

  • Use the exact model, value, package, and rating listed for T1, T2, T3, T4 - transistor stages identified in the circuit; similar-looking parts are not always interchangeable.
  • Confirm pinout, maximum voltage/current, dissipation, gain or forward voltage, and package.
Ready to continue?
STEP 4 / 6 · Source code

Confirm the hardware-only control path.

This project does not include firmware in the source. The circuit itself provides the required behaviour.

01

How to connect

  1. Match every controller label to the circuit view and source pin map.
  2. Join grounds before signal wires when separate low-voltage supplies are used.
  3. Keep motors, relays, pumps, and other loads on a suitable driver and external supply.

Common mistakes

Reversed VCC/GND, board-label versus GPIO-number confusion, missing common ground, and charge-only USB cables.

Troubleshoot

Disconnect loads, continuity-test one path at a time, then test with a current limit.

02

Software preparation

No IDE, board package, library, or firmware upload is required for this project.

If you add a programmable controller as an extension, document its pin map separately.

03

How to upload code

The original design is implemented entirely in hardware, so proceed after verifying the circuit and supply.

Ready to continue?
STEP 5 / 6 · Build

Assemble, deploy, test, and troubleshoot.

Use the complete source notes in build order, then pass the final checks before calling the project finished.

ASSEMBLY

Build in functional stages

  • Power and regulation
  • Controller or processing stage
  • Inputs and sensors
  • Outputs and loads
  • Enclosure and strain relief
TEST

Power up safely

  • Inspect unpowered continuity first
  • Apply the lowest safe current limit
  • Measure supply rails before signals
  • Add one load at a time
  • Record expected and actual results
TROUBLESHOOT

Work from simple to complex

  • Confirm power, ground, polarity, and orientation
  • Compare each pin with the source
  • Test inputs separately from outputs
  • Replace only one variable at a time
  • Power off before every correction
PROJECT-SPECIFIC BUILD NOTES

Follow the documented instructions.

These notes come from this project's source and remain in their original order.

01

Project overview

Project build note

High-quality audio amplifiers need a power supply that is very efficient and has almost no ripple, hum, or buzz. Normal bridge-type power supplies have a problem in that when the load is connected, the voltage drops to 3 to 4 volts. A power supply that is controlled by a transistor or IC is a much better choice, but it still has some ripple and hum that can be annoying to people with good hearing. Here is the circuit for a power supply with regulation that uses a center- tapped transformer and is very efficient. After going through the rectifier bridge, the 15V AC output from the secondary drops by 0.6V x 4 = 2.4V. Also, the resistance of the transformer coil drops to 0.5V, and the ripple is 1V. So the drop is about 4V DC as a whole. Because of this, the secondary output of the transformer should be at least 4 V higher than the regulated output. As can be seen in the diagram, the regulators consist of two pairs of transistors connected in a Darlington configuration: T1-T2 and T3-T4. The

current gain goes up because of the Darlington pairs of transistors. The 470F capacitors connected to the bases of transistors T1 and T3 reduce hum and also lower higher-order harmonics. The 12-kilohm resistors (R9 and R10) make up for any changes in the gain of the transistors. The peak current at power-on is limited by putting resistors R1 through R4 (0.25- ohm, 5W) in series with diodes. The internal thermal noise of diodes C3 through C6 is quieted by the 22nF, 50V capacitors C3 through C6. To cut down on RF noise, the mains filter capacitors C7 and C8 (4700F) are switched by capacitors C9 and C10 (100nF, 50V). When capacitors C1 and C2 (47nF, 250V) are placed across the double-pole, double-throw switch S1, they stop the switch from bouncing. Resistors R5 through R8 (220 ohm) and R9 and R10 (12 kilo ohm) are either 0.25W metal-film or 0.5W carbon resistors. If 10,000F capacitors are used instead of 4700F capacitors C7 and C8, the DC output will not be affected by changes in the mains (200V-260V AC). All of the electrolytic capacitors should be grounded at the same point. As the common ground, use a copper bar or a small copper plate. Heat sinks must be used with transistors T1 through T4. Use copper wire that is at least 16 SWG to connect the other parts of the circuit to the common ground. EFY note. In the EFY lab, a 230V AC primary to 15V-0-15V, 3A secondary transformer was utilized to get 15V DC, 2A. Choose the voltage and current ratings of the secondary coil between 18V and 22V without modifying any components.

Ready to continue?
PROJECT ACHIEVED

You built Capacitance-Multiplier Power Supply.

You followed the full workflow from understanding the mission to testing the finished project. That is a real engineering achievement - well done.

Wireless PA for Classrooms project thumbnail featuring BC547, TDA2030 - integrated circuit, T1, T2 - transistor stages identified in the circuit
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