STEP 1 / 6ELECTRONICS

SMF Battery Guard

In the event that the electricity from the mains supply is interrupted, the emergency light will immediately switch over to a light source that is powered by a rechargeable battery. The l…

Circuit Atlas themed schematic for SMF Battery Guard
PROJECT#048
TRACKElectronics
PARTS05
STAGES06
STEP 1 / 6 · Overview

Know the mission before touching a wire.

Understand what you are making, prepare the right tools, and make the workbench safe.

01

Project details

SMF Battery Guard is a electronics project. In the event that the electricity from the mains supply is interrupted, the emergency light will immediately switch over to a light source that is powered by a rechargeable battery. The l…

Source pages
102-105
Named parts
5
Build goal
Working, tested prototype
02

Tools you need

  • Digital multimeter
  • Wire stripper and side cutters
  • Soldering iron with a fine tip
  • Current-limited bench supply

Use eye protection, good lighting, and a clean insulated surface throughout the build.

03

Safety precautions

  • Disconnect every power source before changing a connection.
  • Check component polarity, pinout, and supply voltage twice.
  • Use a current limit for the first power-up.
  • This project may involve hazardous voltage. Work only with qualified supervision and proper isolation.
Ready to continue?
STEP 2 / 6 · Parts library

Gather, identify, and understand every part.

Use the standardized inventory, then open What's this? to learn each part's role, advantages, limitations, handling, and specifications.

NAMED PROJECT INVENTORY5 PART LINES
PARTTYPEQTYREADY
PPower supplyPOWER1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for SMF Battery GuardPOWER LEARNING VIEW

Power supply

A power component supplies, converts, stores, or regulates energy for the project.

What it does here

It must provide the documented voltage, polarity, isolation, and sufficient current safely.

Buy / compare this part

Advantages

  • Stable power improves reliability
  • Current limiting protects first tests
  • Regulation reduces resets and noise

Limitations

  • Wrong polarity can cause immediate damage
  • Underrated parts overheat
  • Mains circuits require qualified supervision

Handling

  • Measure output before connection
  • Use a fuse or current limit
  • Insulate exposed conductors

Specifications to verify

  • Use the exact model, value, package, and rating listed for Power supply; similar-looking parts are not always interchangeable.
  • Confirm input/output voltage, current, polarity, connector, isolation, and thermal rating.
PMAXIMUMPART1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for SMF Battery GuardPART LEARNING VIEW

MAXIMUM

A named project component whose exact role is defined by the source circuit and build guide.

What it does here

It performs a documented electrical, control, interface, or construction function in this project.

Buy / compare this part

Advantages

  • Selected for this project
  • Can be checked independently
  • Supports modular troubleshooting

Limitations

  • Substitutes may differ
  • Generic names can hide variants
  • Pinouts and ratings vary

Handling

  • Compare the received part with the source
  • Keep it labelled
  • Do not force connectors or adjusters

Specifications to verify

  • Use the exact model, value, package, and rating listed for MAXIMUM; similar-looking parts are not always interchangeable.
  • Confirm dimensions, ratings, connection method, polarity, and environmental limits.
ST1, T2 - transistor stages identified in the circuitSEMICONDUCTOR1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for SMF Battery GuardSEMICONDUCTOR LEARNING VIEW

T1, T2 - transistor stages identified in the circuit

A semiconductor stage performs switching, amplification, regulation, rectification, or logic.

What it does here

It controls current or signal flow at a defined point in the circuit.

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Advantages

  • Fast and efficient
  • Compact
  • Can control larger loads from smaller signals

Limitations

  • Pin order varies
  • Sensitive to overvoltage and reverse polarity
  • May need cooling or bias components

Handling

  • Verify the datasheet pinout
  • Avoid static and soldering heat
  • Check notch, stripe, or flat-face orientation

Specifications to verify

  • Use the exact model, value, package, and rating listed for T1, T2 - transistor stages identified in the circuit; similar-looking parts are not always interchangeable.
  • Confirm pinout, maximum voltage/current, dissipation, gain or forward voltage, and package.
PLED1 - indicator LED identified in the circuitPART1
What's this?Image, role, pros, cons, handling & specifications
Circuit Atlas themed schematic for SMF Battery GuardPART LEARNING VIEW

LED1 - indicator LED identified in the circuit

An output component turns an electrical control signal into light, sound, motion, switching, or displayed information.

What it does here

It presents the circuit result or acts on the physical world.

Buy / compare this part

Advantages

  • Makes system state visible
  • Can be tested separately
  • Supports clear troubleshooting

Limitations

  • Loads may exceed controller current
  • Polarity or driver direction can matter
  • Inductive loads create voltage spikes

Handling

  • Use the documented driver stage
  • Check polarity and load current
  • Add flyback protection for inductive loads

Specifications to verify

  • Use the exact model, value, package, and rating listed for LED1 - indicator LED identified in the circuit; similar-looking parts are not always interchangeable.
  • Confirm voltage, current, polarity, interface, driver requirements, and duty cycle.
PVR1 - preset potentiometer identified in the circuitPART1
What's this?Image, role, pros, cons, handling & specifications
10kΩ preset potentiometerPART LEARNING VIEW

VR1 - preset potentiometer identified in the circuit

A named project component whose exact role is defined by the source circuit and build guide.

What it does here

It performs a documented electrical, control, interface, or construction function in this project.

Buy / compare this part

Advantages

  • Selected for this project
  • Can be checked independently
  • Supports modular troubleshooting

Limitations

  • Substitutes may differ
  • Generic names can hide variants
  • Pinouts and ratings vary

Handling

  • Compare the received part with the source
  • Keep it labelled
  • Do not force connectors or adjusters

Specifications to verify

  • Use the exact model, value, package, and rating listed for VR1 - preset potentiometer identified in the circuit; similar-looking parts are not always interchangeable.
  • Confirm dimensions, ratings, connection method, polarity, and environmental limits.
Ready to continue?
STEP 4 / 6 · Source code

Confirm the hardware-only control path.

This project does not include firmware in the source. The circuit itself provides the required behaviour.

01

How to connect

  1. Match every controller label to the circuit view and source pin map.
  2. Join grounds before signal wires when separate low-voltage supplies are used.
  3. Keep motors, relays, pumps, and other loads on a suitable driver and external supply.

Common mistakes

Reversed VCC/GND, board-label versus GPIO-number confusion, missing common ground, and charge-only USB cables.

Troubleshoot

Disconnect loads, continuity-test one path at a time, then test with a current limit.

02

Software preparation

No IDE, board package, library, or firmware upload is required for this project.

If you add a programmable controller as an extension, document its pin map separately.

03

How to upload code

The original design is implemented entirely in hardware, so proceed after verifying the circuit and supply.

Ready to continue?
STEP 5 / 6 · Build

Assemble, deploy, test, and troubleshoot.

Use the complete source notes in build order, then pass the final checks before calling the project finished.

ASSEMBLY

Build in functional stages

  • Power and regulation
  • Controller or processing stage
  • Inputs and sensors
  • Outputs and loads
  • Enclosure and strain relief
TEST

Power up safely

  • Inspect unpowered continuity first
  • Apply the lowest safe current limit
  • Measure supply rails before signals
  • Add one load at a time
  • Record expected and actual results
TROUBLESHOOT

Work from simple to complex

  • Confirm power, ground, polarity, and orientation
  • Compare each pin with the source
  • Test inputs separately from outputs
  • Replace only one variable at a time
  • Power off before every correction
PROJECT-SPECIFIC BUILD NOTES

Follow the documented instructions.

These notes come from this project's source and remain in their original order.

01

Project overview

Project build note

In the event that the electricity from the mains supply is interrupted, the emergency light will immediately switch over to a light source that is powered by a rechargeable battery. The lamp will turn off once the power from the mains supply is restored. Portable emergency lights almost always make use of batteries that are rated for 6 volts and are maintenance-free and sealed. Because many inexpensive lights do not provide any notice when the battery is running low, there is a possibility that the battery will not work. The following diagram shows a battery guard circuit that can be used with emergency lights that do not have deep-discharge prevention circuitry. In the event that the voltage of the battery drops below the predetermined threshold, it will turn off the bulb (5V).

02

Block diagram

Project build note

Block diagram of an emergency light The schematic representation of an emergency light may be seen up above. It is primarily composed of a power supply, a battery pack that can be recharged, an autonomous sensing circuit that can detect the presence (or absence) of a mains supply, and a charging circuit. In the event that there is a disruption in the power supply from the mains, the sensing circuit will connect the lamp (or an inverter for a compact fluorescent tube) to the battery. It will then break this connection once the power from the mains is restored. The battery is charged via the charger circuit whenever there is access to the AC mains supply. Battery guard circuit Battery guard circuit

The battery protection circuit is depicted in the following image. Two transistors, one Zener diode, and a few passive components are utilized in its construction. LED1 displays the current state of the battery voltage. When LED1 begins to glow, this signals that the battery voltage is lower than the safe voltage and that the connection between the bulb and the battery has been severed. Circuit operation When the battery has been charged to its maximum capacity, the voltage from the battery is transmitted to the base of transistor T2 through resistors R3, ZD1, and R4. Once transistor T2 begins conducting, the previous transistor, T1, is forced to turn off. The relay is left in its de-energized state, and the lamp is wired to the battery jumper J1 that is used to connect points A and B. Fig.3 wiring of battery guard circuit to emergency light circuit When the voltage of the battery drops below the secure threshold, the transistor T2 is turned off. As a consequence of this, T1 becomes conducting, and the relay that was used to disconnect the load from the battery becomes energized. Set the conduction voltage for transistor T2 using preset VR1 so that it conducts a voltage of 5V or higher. When the voltage is less than 5V, the transistor T2 will stop conducting, which will cause the transistor T1 to start conducting. As a consequence of this, the relay becomes energized, which disconnects the bulb from the battery. As a consequence of this, the battery no longer undergoes deep-discharging.

Construction and quality assurance Construct the battery protection circuit using any standard PCB and enclose it in a container after you are finished. With the use of screws and spacers, secure the device to the interior of the cabinet that houses the emergency lighting. As shown in the wiring diagram, connect the usually closed contacts and pole of the relay shown in the circuit in series with the on/off switch of the emergency light. This will allow the light to be turned on and off.

Ready to continue?
PROJECT ACHIEVED

You built SMF Battery Guard.

You followed the full workflow from understanding the mission to testing the finished project. That is a real engineering achievement - well done.

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